The Chamberlain Group, Inc.845 Larch AvenueElmhurst, Illinois 60126-1196www.chamberlain.comGARAGE DOOR OPENERModel CG40D 1/2 HPFor Residential Use Onl
10To avoid possible SERIOUS INJURY to fingers from movinggarage door opener:• ALWAYS keep hand clear of sprocket while operating opener.• Securely att
11INSTALLATIONASSEMBLY STEP 5Tighten the Chain • Spin the inner nut and lock washer down the trolleythreaded shaft, away from the trolley.• To tighten
12INSTALLATION STEP 1Determine the Header BracketLocationInstallation procedures vary according to garage doortypes. Follow the instructions which app
13Lag Screws5/16"x9x1-5/8"– Finished Ceiling –DoorSpringHeader WallUPCeiling Mounting Holes6" (15 cm) MaximumHeaderBracketVerticalCente
14INSTALLATION STEP 3Attach the Rail to the Header BracketNOTE: (Optional) With some existing installations, youmay re-use the old header bracket with
15ONE-PIECE DOOR WITHOUT TRACKA 2x4 on its side is convenient for setting an idealdoor-to-rail distance. • Remove foam packaging.• Raise the opener on
16INSTALLATION STEP 5Hang the OpenerThree representative installations are shown. Yours maybe different. Hanging brackets should be angled (Figure 1)t
17To prevent possible SERIOUS INJURY or DEATH fromelectrocution:• Be sure power is not connected BEFORE installing doorcontrol.• Connect ONLY to 24 VO
18INSTALLATION STEP 7Install the Light and LensINSTALL THE LIGHT• Install an A19 standard neck, 75 watt maximum lightbulb in the socket. The light wil
19INSTALLATION STEP 9Electrical RequirementsTo avoid installation difficulties, do not run the openerat this time.To reduce the risk of electric shock
2TABLE OF CONTENTSWhen you see these Safety Symbols and Signal Words onthe following pages, they will alert you to the possibility ofserious injury or
20Invisible Light BeamProtection AreaSafety Reversing Sensor6" (15 cm) max. above floorSafety Reversing Sensor6" (15 cm) max. above floorFac
21DOOR TRACK MOUNT (RIGHT SIDE)IndicatorLightLensLip SensorBracketDoorTrackFLOOR MOUNT (RIGHT SIDE)WALL MOUNT (RIGHT SIDE)IndicatorLightSensorBracketL
22Carriage Bolt 1/4"-20x1/2"LensWing Nut1/4"-20Figure 5MOUNTING AND WIRING THE SAFETY REVERSINGSENSORS• Slide a 1/4"-20x1/2"
23INSTALLATION STEP 11Fasten the Door Bracket Follow instructions which apply to your door typeas illustrated below or on the following page.A horizon
24Header WallVerticalCenterline ofGarage DoorFinished CeilingOptionalPlacementof DoorBracketHeaderBracketDoorBracket2x4 SupportFor a door with no expo
25INSTALLATION STEP 12Connect Door Arm to TrolleyFollow instructions which apply to your door type asillustrated below and on the following page.SECTI
26ALL ONE-PIECE DOORS1. Assemble the door arm, Figure 4:• Fasten the straight and curved door arm sectionstogether to the longest possible length (wit
27ADJUSTMENT STEP 1Adjust the UP and DOWN Travel LimitsLimit adjustment settings regulate the points at which thedoor will stop when moving up or down
28ADJUSTMENT STEP 2Adjust the ForceForce adjustment controls are located on the back panelof the motor unit. Force adjustment settings regulate theamo
29Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage do
3To prevent damage to garage door and opener:• ALWAYS disable locks BEFORE installing and operating theopener. • ONLY operate garage door opener at 12
30OPERATION Using Your Garage Door OpenerYour Security✚®opener and hand-held remote controlhave been factory-set to a matching code which changeswith
31To Open the Door ManuallyDISCONNECT THE TROLLEY:The door should be fully closed ifpossible. Pull down on theemergency release handle (sothat the tro
32CARE OF YOUR OPENERLIMIT AND FORCE ADJUSTMENTS:Weather conditions may causesome minor changes in dooroperation requiring some re-adjustments, partic
33HAVING A PROBLEM?1. My door will not close and the light bulbs blink onmy motor unit: The safety reversing sensor must beconnected and aligned corre
34Installed Safety Reversing SensorBell WireKGKG13975139751231LED or Diagnostic LED"Learn" Button DiagnosticsLocated On Motor UnitSafety Rev
*3-Button RemotesIf provided with your garage door opener, the largebutton is factory programmed to operate it. Additionalbuttons on any Security✚®3-B
1. Press and release the “learn” buttonon motor unit. The learn indicatorlight will glow steadily for 30seconds.2. Within 30 seconds, enter a four dig
31542637REPAIR PARTSRail Assembly PartsKEY PARTNO. NO. DESCRIPTION1 4A1008 Master link kit2 41C5141-1 Complete trolley assembly3 41A5665-2 Complete ra
Motor Unit Assembly Parts382108131415161943DNUPBrownWire(Down)ContactLIMIT SWITCHASSEMBLYGreyWireYellowWire(Up)ContactCenter LimitContactDriveGear9201
LOCKLIGHTCLOSEDOPENLOCKLIGHT39ACCESSORIES 3-Button SECURITY✚®RemoteControl:Includes visor clip.SECURITY✚®Keyless Entry:Enables homeowner to operategar
4Safety Reversing SensorHorizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, steel, aluminum,door with glass panels
© 2007, The Chamberlain Group, Inc.114A3057E All Rights ReservedHOW TO ORDERREPAIR PARTSSelling prices will be furnished on request or parts will besh
5AccessDoorSafetyReversing SensorSafetyReversingSensorGap between floor and bottom of doormust not exceed 1/4" (6 mm).DoorBracketStraightDoorArmG
62-Conductor Bell WireWhite & White/RedLighted Door Control Buttonwith (2) screws 6ABx1-1/2"Chain and Cable inDispensing CartonCurved DoorArm
7Wing Nut 1/4"-20 (2) Handle Nut 5/16"-18 (8) Ring Fastener (3) Spacer (2) Carriage Bolt 1/4"-20x1/2" (2) Insulated Staples (30)
FRONT RAIL(TOP)KEEP LARGERHOLE ON TOP8ASSEMBLY STEP 1Assemble the Rail & Install the TrolleyTo avoid installation difficulties, do not run the gar
9To avoid SERIOUS damage to garage door opener, use ONLYthose bolts/fasteners mounted in the top of the opener.ASSEMBLY STEP 2Fasten the Rail to the M
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